Stationary Concrete Batching Plants
A stationary concrete plant is designed to deliver consistent, high-quality concrete for large-scale construction projects. With robust structure, precise weighing systems, and durable components, it ensures long-term productivity with minimal maintenance. Stationary plants are ideal for companies that require continuous concrete supply and value long-lasting performance over mobility.
What Is a StatIonary Concrete Plant?
A stationary concrete plant, also called a stationary batching plant, is a complete production system for mixing cement, aggregate, water, and additives in fixed proportions. Unlike mobile plants, it is permanently installed at a single location, which provides better accuracy, stability, and production efficiency.
These plants are commonly used in:
* Road and bridge construction
* Residential and commercial building projects
* Precast concrete production
* Infrastructure development in industrial zones
Because they are fixed installations, stationary plants can handle large production capacities, from 60 m³/h up to 240 m³/h or more, depending on the configuration.
Key Components and Features
Aggregate Batching System
High-precision weighing units ensure accurate aggregate proportions.
Concrete Batch Mixer
Guarantees uniform and fast mixing.
Cement and Water Weighing Units:
Fully automated for accuracy and consistency.
Belt Conveyor :
Smooth material transfer with minimal energy consumption.
Why Choose a StatIonary Concrete Plant?
High Efficiency and Productivity – Designed for continuous operation, stationary plants are ideal for projects that require a steady concrete supply without interruption.
Superior Accuracy – Advanced electronic weighing systems and automatic controls guarantee precise concrete mix designs.
Low Operating Costs – Once installed, these plants require less frequent maintenance and provide long service life.
Environmental Compliance – Equipped with dust collectors and sound-proof systems for cleaner and quieter operation.
Scalable Capacity – From small construction sites to mega infrastructure projects, capacities can be tailored to customer requirements.
InstallatIon and OperatIon
Installing a stationary concrete plant requires solid foundation work and electrical setup, but once installed, it operates with minimal human intervention.
The control software allows operators to manage the production process, monitor mixer performance, and adjust mix ratios in real time.
Most systems today are PLC-based, supporting remote access and data recording for quality control. The automated structure ensures that even in large-scale production, accuracy and repeatability remain constant.
CustomIzatIon OptIons
* Each project has unique requirements, which is why stationary concrete plants can be customized with:
* Different mixer types (single shaft, twin-shaft, planetary, pan)
* Optional moisture sensors and additives dosing systems
* Heating and cooling units for various climates
* Various cement silo capacities for cement and fly ash
* Energy-saving drives and frequency inverters
* This flexibility allows customers to select the perfect configuration based on site conditions, climate, and production targets
Long-Term Value
Investing in a stationary concrete batching plant means investing in reliability. While the initial setup cost is higher than mobile plants, the long-term return on investment is greater. With lower maintenance costs, stable output quality, and high automation levels, stationary plants reduce operational risks and support consistent project timelines. In growing markets like Eastern Europe, the Middle East, and North Africa, construction companies rely on stationary plants as the backbone of modern concrete production.
ConclusIon
A stationary concrete plant is not just a machine — it’s a complete production system built for precision, efficiency, and durability.
Whether you are producing concrete for roads, buildings, or large-scale infrastructure, a well-designed stationary plant ensures consistent quality and productivity.
For companies working in Romania, Bulgaria, Macedonia, Ukraine, Georgia, Iraq, Egypt,Suudi Arabia, Ivory Coast, Algeria, Tunisia choosing a reliable stationary batching plant is a strategic investment for long-term growth in the construction industry.
TECHNICAL SPECIFICATIONS
| Stationary Concrete Plant Model | CAPACITY | AGGREGATE BINS | CONCRETE MIXER | TOTAL MOTOR POWER |
| SCP100 | 100 m³/h | 4-5 pcs. x 20-30 m³ | Twin Shaft – 2 m³ | 180 kW |
| SCP120 | 120 m³/h | 4-5 pcs. x 20-30 m³ | Twin Shaft – 3 m³ | 210 kW |
| SCP160 | 160 m³/h | 4-5 pcs. x 20-40 m³ | Twin Shaft – 4 m³ | 270 kW |
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OTHER STATIONARY CONCRETE BATCHING PLANT MODELS
100 m3/h Stationary Concrete Plant
Fast setup and efficient concrete production for medium and large-scale projects.
120 m3/h Stationary Concrete Plant
Quick start to concrete production with quick installation and easy transportation.
160 m3/h Stationary Concrete Plant
High-capacity design ensuring consistent concrete quality and smooth operation on heavy-duty projects.